上海安烁自动化科技有限公司

安烁科技

An-Shine Technology

培训服务

剪切技术服务

Detailed explanation and analysis of cutting principle, quality control, production operation and tool maintenance。

对圆盘刀分切原理、质量控制、生产操作及刀具维护方面做细致讲解及分析

1.变形理论,刀具几何学,间隙,和搭接

2.切边的特性,切边指标

3.刀具,定距套,打磨

4.设定剪刀头,设备及运行方式

5.质量要求和控制

6.翅片和管料的客户生产

1.Deformation theory, Tool geometry, clearance and overlap

2.Characteristics of slit edge, slit edge control

3.Knives, spacers, grinding

4.Setting the cassette, machine parameters, way of running

5.Requirements of quality and control

6.The customer`s production of fins and tubes

刀具设定及维护保养

圆盘刀的使用设置方法及刀具管理保养

1.圆盘刀及定距套

2.刀片的质量分类

3.定距套的质量分类

4.如何打磨刀片及定距套

5.刀具存放及保养

6.配出一把高精度的圆盘刀

The setting method of disc knife and knife management and maintenance

1.The disc knife and fixed distance spacer

2.The disc knife quality classification

3.The quality classification of distance spacer

4.How to polish the disc knife and distance spacer

5.Tools storage and maintenance

6.Set a high-precision disc knife

外包服务

Control system health status and checklist
Automatic data acquisition and expert analysis report
Preventive and predictive maintenance
Equipment troubleshooting
Tracking and solving the problem of large fault and repetitive fault
Equipment efficiency evaluation

控制系统运行健康状态及检查清单

全自动数据采集及专家后台分析报告

预防性及预测性检修内容制定

设备紧急故障处理

大故障及重复性故障问题跟踪与解决

设备运行效率定期评估

设备升级

冷轧边部加热系统

An induction heating mechanism is added below the outlet of the cold rolling mill, adjust the heating head before production, the edge of the work roll is heated, thereby obtaining the desired roll crown, so as to improve the rolling strip profile.

The cylinder drives the heating head in the direction of the strip (unilateral stroke 500mm, satisfies the strip 600mm ~ 1500mm), the cylinder is the external displacement sensor, the movement precision is ± 1mm; The large stroke cylinder drives the heating head to the roller direction (travels about 300mm ), Cylinder external displacement sensor; small stroke cylinder drive heating head near the direction of the roll (travel about 5mm) for adjusting the heating head and the work roll gap.

在冷轧机出口下方增加边部加热机构，在生产前调整好加热头，对工作辊进行边部加热，进而获得所需要的辊型，从而达到改善轧制带材边部板型的目的。

油缸驱动加热头沿带材方向移动（单侧行程500mm,满足带材600mm~1500mm），油缸为外置式位移传感器，移动精度为±1mm；大行程汽缸驱动加热头向轧辊方向靠近（行程约300mm），汽缸缸外置位移传感器；小行程汽缸驱动加热头向轧辊方向靠近（行程约5mm）用于调整加热头与工作辊的间隙。

主要参数：

加热宽度:

宽度移动范围:

加热器尺寸:

加热器与轧辊距离:

加热电源输入电压:

加热电源输出功率:

30mm

600~1500mm

144.5*97*99.5mm

0.5~5mm

220V

~7kW

The main parameters:

Heating width: 30mm

Width movement range: 600~1500mm

Heater size: 144.5*97*99.5mm

Heater and roll distance: 0.5~5mm

Heating power input voltage: 220V

Heating power output power: ~7kW

Heater in the strip width to the position adjustable, the location accuracy of 1mm;
The position of the heater in the roll is adjustable, the position accuracy is 0.5mm;
Heater heating temperature up to 250 ℃.

加热器在带材宽度向位置可调，位置精度1mm；

加热器在轧辊方向位置可调，位置精度0.5mm；

加热器加热温度最高可达 250℃。

在线切边、碎边装置

切、碎边速度：500-1000 m/min
厚度范围：         0.2-2.0mm
宽度范围：         10-50mm
切边结构：         圆盘刀（宽度由伺服系统根据来料自动调整）
碎边驱动：         液压/电机
结构小巧，易于搭配轧机切边机及各类剪切机
维护周期长：半年/次 (24小时生产)
瑞典原装质量保证

Cutting or broken edge speed: 500-1000 m / min
Thickness range:     0.2-2.0mm
Width range:    10-50mm
Trimming structure:                       disc knife (width by the servo system automatic adjustment according to incoming coil)
Broken drive:                                   hydraulic / motor
Compact structure, easy to match the rolling mill and slitting machine
Maintenance cycle: half year / time(24 hours production)
Sweden original quality assurance

轧机除油

We have experienced domestic and foreign technology experts according to the actual situation of the customer site to provide the system with the oil problem of the solution

1.Onsite analysis

2.Improve ironing roller

3.Improve air blow off

4.Improve squeeze roll

5.Improve wiper roller

我们有资深的国内外工艺专家根据客户现场的实际情况，提供系统的材料带油问题的解决方案

1.现场分析

2.熨平辊改造

3.空气吹扫改造

4.挤油辊改造

5.清辊器改造

轧机刷辊

Mounted on the upper & lower support roller, to remove the rolling mill during the operation attached to the roller surface of the aluminum dust debris

Quality and reliable performance

Up to one year long replacement cleaning cycle

Hydraulic / motor variety of Driven ways

安装在上/下支撑辊上，去除轧机运行过程中附着在辊面的铝粉灰尘杂物

质量稳定性能可靠

最长可达一年的超长更换清洁周期

可液压/电机多种驱动方式

剪切机改造

1.Control system upgrade

2.Tension close loop/pressure roll close loop

3.Mechanical parts upgrade

4. Carbon roll/expandable shaft/cassette

1.控制系统升级

2.张力闭环/面压闭环

3.机械部件升级

4.碳素辊/卷轴/刀架升级

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冷轧电导率自动控制系统

Electrical hardware and software system

1：On-line conductivity detector system

2：on-line flocculant adding system

3：Electrical hardware and software system

1：在线电导率检测仪系统

2：在线絮凝剂添加系统

3：电气硬件及软件系统

刀具润滑系统

Installed in Loop Slitter and Heavy Gauge Slitter

Obviously increase the service life of cutting tools and reduce the cost of cutting tools

Improving the quality of shear section of materials

安装在厚纵剪和活套剪上

明显提高刀具单侧分切使用寿命，降低刀具成本

提高材料剪切断面质量