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安烁科技

An-Shine Technology

p剪切机
Ø1600mm SWED新型皮带剪切机

pSlitting machine

Ø1600mm SWED New Light Gauge Slitter


分切材料:AA1000AA3000AA5000AA8000系列铝及合金




Entry Thickness:

Entry Width:

Entry Coil:

Coil weight:

Spools:

Core ID:

Exit width:

Number of slitting:

Finished products OD:

Width of edge trimming:

The max slitting speed:

Scrap edge disposal:

Ways of slitting:

0.04 < T0.45mm

1550mm (optional),          600mm (optional)

OD 2000mm(Max),            ID 300 mm (Min)

10T (max), without steel spool

steel spools

Φ150mmΦ200mmΦ300mmΦ400mm

Max 950mm,                      Min 5mm

Max 70 pieces,                   Min 2 pieces

Max 2000mm

5-25m each side

1200m/min

Vacuum pull+ rewinding

circular block knife


Material of coils: AA1000, AA3000, AA5000, AA8000 series aluminum and aluminum alloy



卷材厚度:
卷材宽度:

卷材尺寸:
卷重:
套筒
:

卷芯内径:
成品宽度:
剪切条数:

切边宽度:

成品卷经: 
剪切最大速度:
废边处理方式:

剪切方式:

0.04 < T0.45mm

1550mm(宽度可定制)     600(宽度可定制)

OD 2000mm(最大)            ID 300 mm (最小)

10T(最大)不带套筒

钢套筒

Φ150mmΦ200mmΦ300mmΦ400mm

950mm(最大)       5mm(最小)

70(最多)        2(最少)

5-25mm每边

最大2000mm

最大1200m/min

真空吸引+绕卷

圆盘刀


Finished product

Staggering tolerance of the finished products (BVF): ≤ 0.5mm (5 rings on the bottom except the material head)

Tower tolerance of the finished products (PA):≤ 0.0025×finished products OD mm (5 rings on the bottom except the material head) 

Burr: ≤ 2~5%X (nominal thickness)

Lateral Bending: ≤0.2mm/m

Slitting Width ToleranceSetting width ±0.03mm


性能保证:
成品错层公差
(BVF): 成品塔形公差(P):
毛刺
:
侧弯
:      
剪切宽度精度
:


≤ 0.5mm(底层5圈,料头除外)

≤ 0.0025X 成品外径 mm (底层5圈,料头除外)

2~5%X(名义厚度)

0.2mm/m

目标宽度± 0.03mm


新型剪切机改进特点:

机体线速度增加

机体可靠性增加
张力控制精度增加
机械阻力下降
转动惯量下降
占地面积下降
面压闭环控制
张力闭环控制
便于维护

可装备的检测设备:边部测量;厚度测量;表面检测;孔洞检测;张力检测;面压检测

驱动电机置顶安装模式

主传动采用皮带传动方式; 降低了运行噪音; 减少了维护时间; 减少了设备占地; 方便更换减速比

新增的维修平台更为方便和安全的设备维护

传动辊系经重新设计后能更为方便的进行调整安装角度

设备结构加固,安装更方便

主传动轴承结构优化,轴向加固,快速换轴

圆盘刀可实现电动快速更换

可在工厂内装配试车后发送客户

结构化的设备实现更快的安装调试, 可在3-4周内完成调试安装

设备制造: 装配和试车过程由欧洲专家指导完成

丰富的增值服务包括了磨刀;配刀以及剪切质量控制等等


SWED LIGHT GAUGE SLITTER FEATURES

Line speed  increase

More reliability

Tension accuracy increase

Mechanical friction decrease

Mechanical inertia decrease

Less space requirement 

Backup roll pressure close loop control 

Tension close loop control 
Easy maintenance

Prepare for edge measurementthickness measurementsurface measurementhole detecterTension loadcellBack pressure loadcell.

Motor mounted on top of the machine.

Belt drive for all main motorlower noiseless maintenancenarrower machineeasy to change the gear rat.

Service platform facilitates maintenance, more safety.

All composite rolls adjustable, new design.

Coiler reinforced and easy to set.

Coiler reinforced bearingsstronger axleeasier replacing the shaft.

Cassette quick shift.

Can be assembled and test running before delivery.

Installation and commissioning of the machine 3-4 weeks.

Manufacture:  assembling and commissioning consult by Europe expert

Sufficient add on value including grinding; knife setting and slitting quality control.